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Industrial Brewing System
Optimize operations, elevate smart management with an integrated central control system
Industrial Brewing System
The key to helping businesses improve operational efficiency, reduce labor, and save energy
About the Industrial Brewing System
In modern beer production, the brewing system is the center for converting raw materials into high-quality wort for fermentation. Proper automation helps accurately control temperature, time, and flow rate, thereby enhancing extraction efficiency, reducing energy consumption, and ensuring stable quality between batches.
AtPOLYCO, we design and provide a complete modular brewing system, flexible according to capacity and layout. The solution includes key stages such as malt milling, gelatinization - saccharification, wort filtration, hop boiling, whirlpool settling, and rapid cooling, along with centralized control, heat recovery, and a closed-loop cleaning process.
Brewery Automation System
Integrated automation solutions for modern facilities
Recipe & brewing schedule management
Set up and run recipes according to specific temperature - time milestones; automatically repeat accurately between batches, reducing operational errors.
Ingredient & water dosing
Weighing and supplying water according to flow rate, tank level; controlling rinse water to quickly extract clear wort and achieve high extraction efficiency.
Heat recovery & energy optimization
Utilize heat from brewing hops for the next batch; optimize the consumption of steam, cold water, and electricity according to actual operating loads.
Automatic on-site cleaning
Program the cleaning cycle for pipes and tanks; monitor concentration, temperature, and time to ensure microbiological safety for the next batch.
PLC/SCADA system
The brewing automation system byPOLYCOis designed and integrated as a centralized control platform for the entire brewing cluster: milling, mashing, saccharification, wort filtration, hop boiling, whirlpooling, and rapid cooling. The solution helps maintain stable operations, repeat formulas accurately, reduce losses, and optimize energy in each brewing batch.
With many years of experience in brewing technology – beverages,POLYCOdevelops solutionsPLC/SCADAspecialized for the brewing industry, using industrial hardware from Siemens, Rockwell, or equivalent, combined with visual monitoring software programmed by a domestic engineering team.
Outstanding Benefits
The industrial brewing system provides high efficiency, stable quality, and energy savings for the plant.
Stable Product Quality
Stabilizes quality between batches, increases extraction efficiency.
Optimize performance and energy
Automatically coordinate equipment, recover heat, and control consumption loads to reduce costs for steam, electricity, and water.
Smart monitoring and alerts
Monitor the entire brewing process in real-time; provide early warnings for issues such as overheating, tank overflow, and loss of sensor signals.
Safety & Reliability
The system has protective interlocks and an operation log; ensuring that the equipment operates within safe limits.
Diverse Applications
The BMS system is widely applied in many types of buildings.
Smart buildings
Industrial plants
Hospitals
Schools
Hotels
Shopping centers
Warehouses
Office buildings
Overall Process
We make every process clearer and more transparent than ever.
Survey & Investment Consulting
Receive requests, conduct site surveys, and propose appropriate technical solutions.
Design & Master Planning
Prepare design drawings, layout planning, and determine the list of equipment.
Manufacturing – Fabrication – Procurement
Fabricate equipment, process components, and procure materials according to the design.
Construction – Installation
Install equipment, piping systems, electrical systems, and automation at the site.
Testing – Calibration – Acceptance
Trial operation, check technical parameters, and complete system acceptance.
Technology Transfer & Training
Provide operation guidance, transfer processes, and technical training for customers.
Warranty – Maintenance – After-sales
Implement equipment warranty as per regulations, conduct periodic maintenance, and provide technical support throughout the operation. Maintain regular contact to promptly advise, check, and upgrade the system as needed, ensuring long-term performance.
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